Hi Josh,
I know Steve Adelman -- saw him again last month at the 10-string festival up in Connecticut. He gave a lecture and presentation on the Chapman Stick that was very informative. Here's a shot of him playing his Grand Stick at last month's festival:
As you're probably aware, Chapman is building his Sticks now with peaked frets instead of the round one that he used to use. Steve prefers the round ones, btw.
If you look at the Stick's fingerboard edge-on (one with the round frets), you'll see that the frets are actually metal rods that have been installed such that a "minor arc" (less than the diameter) is showing -- that is, the majority of the rod is set into the wood, which keeps it securely in place. I don't know exactly how Chapman does this, but I know how I would if I were to build one.

(Drill holes for the rods first, thickness sand down to the correct fingerboard height, then insert the rods.)
I wonder if having a radiused instrument like you describe would work all that well as a "tapper". I'm trying to visualize this, and it seems to me it would actually be more difficult to play that way.
I also wonder if the fanned frets are strictly necessary. With the tuning system used on the Stick, Steve doesn't have to make long or complex stretches to achieve the chord voicing he wants. Using straight frets would certainly make installation a lot simpler.
Steve's Stick has two outputs. It uses RMC piezo transducers (with an accompanying electronics module) for each of the upper six strings (er, the ones played with the right hand). It is Roland synth ready. He used a VG-88 at the festival, but could have just as easily used a GR-33. He runs these six strings' output into a guitar amp. The lower six run through a different pickup setup, and into a bass amp.
I too have kicked around the idea of building one, but that's usually as far as it ever gets. Got enough other stuff on my plate right now.
Best,
Michael
Michael McBroom38940.491099537